Korroshot D KSD 3.0 mm

Product description

Fescon Korroshot (D) is a polymer-modified and fibre-reinforced special concrete for dry spraying.

 

  • SILKO-approved (19 March 2012)
  • compressive strength 50-60 MPa (28 days, + 20°C)
  • low drying shrinkage
  • for dry spraying
  • frost-resistant
  • good adhesive properties

Applications

  • facade repairs
  • adding a protective concrete shield
  • structural repairs
  • rock reinforcements
  • difficult-to-mould casting applications
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EAN code Product name Product number Package size
6416841333100 Korroshot D KSD 3.0 mm 33310 1000 kg
6416841533074 Korroshot D KSD 3.0 mm 53307 25 kg

Instructions

In order to reduce dust problems and to ensure an even spraying result, wet the concrete before spraying. A suitable moisture level is around 6% by weight. The pre-wetting is easiest by using Fescon Oy’s automatic mixer & silo combination. The workability time of pre-wetted concrete is less than two hours.

Remove damaged concrete, for example by chiselling or water sand blasting. The base must be undamaged, clean, and damp enough to be darker in colour. Begin wetting the base on the previous day. In dry conditions, wet the base during the work as well. Best adhesion can be achieved to a rough base.

The work must be performed in accordance with the Road Administration’s SILKO guidelines and BY 29 Shotcreting Instructions (1993). The maximum layer thickness sprayed at a time is around 50 mm depending on the conditions. Reinforcements/meshing in accordance with the designer’s instructions. When spraying sections with water leaks, you can use an accelerator. When spraying several layers, the previous layer must be strong enough. If you wish, you can float the shotcrete surface. Brushing is also possible. The lowest usage temperature is + 5°C. Ensure that the temperature does not fall below 0°C during aftercare.

Shotcrete must be given aftercare until its strength is 60% of the nominal strength. This means at least for seven days. Give aftercare by spraying with water or applying a curing compound. The longer the aftercare, the better the end result. Follow the SILKO instructions and the BY 29 Shotcreting instructions (1993) in aftercare as well.

Waste handling

Hardened product and empty, dry packages can be delivered to a landfill. A liquid product must be delivered to a hazardous waste reception point.

Technical information

Water requirement approx. 8.8% of dry product
Finished compound approx. 450 l/1000 kg of dry product
Type powder
Colour grey
Composition Portland cement, natural sand 3 mm, polymer and fibre reinforcement
Package size 25 kg and 1000 kg
Storage

12 months from the manufacturing date

Workability time <2 h when pre-dampened
Compressive strength

7 days approx. 50 MPa
28 days 50 - 60 MPa (EN 12190)
strength depends on the amount of water used and the aftercare

Adhesion strength

> 1.5 MPa (EN 1542)

Fire class A1
Carbonation

<2 mm (according to the Silko test programme)

Frost resistance Adhesion strength > 1.5 MPa (EN 13687) (no cracking, erosion or lamination)

References

Other links

The information is based on tests and practical experience. We cannot affect conditions at the work site so we cannot assume responsibility for the end result affected by local conditions.

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